Aluminium

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Constituents

Aluminium is not found in its pure state, but i combination with other elements. It contains approximately 15% of Al2O3 (8% aluminium) [3].

Typical composition of commercially pure aluminium:

Al Si Fe Cu Mn Mg Zn Ti
99.5% 0.2% 0.2 % max 0.04% max 0.03 % max 0.03 % max 0.03 % max 0.03 % max

Alloy Types

  • Copper
  • Manganese
  • Silicon
  • Magnesium
  • Zinc

Classification

According to BS 1490, casting alloys are designated by numbers in sequence of development which would be preceded by the letters LM (light metal), i.e. LM6.

Dimension

BS 1161 standard extruded sections – range of sizes:

Section type Size range (mm)
Equal angles 30 x 30-120 x 120
Unequal angles 50 x 38-140 x 105
Channels 60 x 30-240 x 100
T-sections 50 x 38-120 x 90
I-sections 60 x 30-160 x 80
Equal bulb angles 50 x 50-120 x 120
Unequal bulb angles 50 x 37.5-140 x 105
Lipped channels 80 x 40-140 x 70
Bulb T-sections 90 x 75-180 x 150

For curtain wall and cladding framing member, the dimension of the aluminium extrusion would be modified and custom-made.

Workability

It can be riveted, bolted, welded, brazed and soldered.

Solubility of other metals

Silicon, copper, iron, zinc, tin, manganese dissolve readily in aluminium. Sodium and potassium are practically insoluble in it, and titanium, vanadium, boron, nickel, and chromium have low solubility. Hydrogen is the only gas soluble in aluminium to any extent.

Physical Properties Pure aluminium Alloys
Density 2.6898 g/cm-3 Cast and wrought alloys: 2.66-2.80 g/cm-3
Elastic Modulus 68.3GPa High strength copper bearing alloys: 74 GPa
Thermal Expansion 23.5 x 10-6 /ºC ( 10-100 ºC) Casting alloys: 20-25 x 10-6 /ºC

Wrought alloys: 20-24 x 10-6 /ºC

Thermal Conductivity 244 W/m ºC Casting alloys: < 100 W/m ºC f

Wrought alloys: 109 W/m ºC

Electrical

– Conductivity

– Resistivity

 

63% of IACS

2.69 µ cm at 20ºC

 

< 28% IACS

> 6 µ cm at 20ºC

Melting Point 660ºC 530ºC
Reflectivity 80%-85% of visible incident radiation and about 90%of heat will be reflected if it is with a clean bright surface.

Emissivity: 0.30 for a wavelength of 0.65 µmm.

Creep significant at room temperature significant at 200-250ºC
Fatigue Strength 20MPa at 50 x 106 cycles range High manganese contents will exhibit higher values. It may be drastically reduced by unsatisfactory weld details.
Properties at elevated temperatures > 100ºC: strength reduction

200ºC: half strength of that at room temperature

> 100ºC: strength reduction

200ºC: half strength of that at room temperature

350ºC: lose strength

Properties at low temperatures < 0ºC: Higher tensile strength and elongations than of that at room temperature.
Fire Where fire resistance is required, sufficient insulation must be provided to prevent the temperature of metal from rising above 200ºC