Prestressed Precast Concrete

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Prestressed concrete is concrete subjected to compressive stresses by inducing tensile stresses in the reinforcement. The purpose of prestressing is to counteract tensile stresses in the concrete caused by external loads before the external loads are applied. Prestressing is achieved by either pre-tensioning or post-tensioning.

The major advantage of prestressed concrete is its ability to span longer distances with much thinner sections while carrying heavier loads. Span and load requirements determine the member thickness and the amount of prestressing force

Beside columns and beams, prestressed precast slab are used as floors, roof decks, and includes solid planks and hollow planks.

107_0779 107_0777 prestressed-slab2 precast-concrete

The design procedures and components for prestressed concrete mixture are the same as those for conventional reinforced concrete members, except that they are extended to provide for the effects of prestressing.

Types of Reinforcement

prestressedbar3 rebar-prestressed prestressing-strand

Effective prestressing requires high-strength steel for tensile reinforcement.

Prestressing reinforcement can be in the form of single wires (cold-drawn, hot-rolled), strands (low-relaxation) composed of several wires twisted to form a single element (standard or compacted), and high-strength alloy steel bars (plain or deformed). These shall comply with SS 475 Part 1:2000. They are categorized into:

System and prestressing/ post tensioning material:

System Minimum strength
Wire 6mm diameter steel wire 240,000 psi 1655 Mpa
Strand Seven wires wrapped together 270,000 psi 1890 Mpa
Bar 16-35mm diameter bars 145,000 psi 1015 Mpa

Note: Strand wire comes in 9.6mm and 12.9mm diameter.

Modulus Elasticity ranges from 185-205 kN/mm².

Tensile Strength

Allowable concrete tensile stresses (N/mm²):

Concrete Grade
C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
f ctm 2.2 2.6 2.9 3.2 3.5 3.8 4.1

Modulus Elasticity

Concrete grade Mean value (10000N/mm²)
C 20/25 29.0
C 25/30 30.5
C 30/37 32.0
C 35/45 33.5
C 40/50 35.0
C 45/55 36.0
C 50/60 37.0

Other Property

Refer to property of Reinforce Dense Concrete.