Case 3

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Good Practices

Preventive Measure

The concrete should be designed with its purpose and surrounding environment in mind. Taking into account the material, construction method as well as quality control.

EnvironmentExposure conditions
MildConcrete surfaces protected against weather or aggressive conditions
ModerateExposed concrete surfaces but sheltered from severe rain or severe traffic
Concrete surfaces continuously under non-aggressive water
Concrete in contact with non-aggressive soil
Concrete subject to condensation
SevereConcrete surfaces exposed to severe rain, alternate wetting, and drying or occasional freezing or severe condensation
Concrete surfaces are occasionally exposed to light traffic
Very severeConcrete surfaces are occasionally exposed to seawater spray (directly or indirectly)
Concrete surfaces exposed to corrosive fumes and heavy traffic
Most severeConcrete surfaces frequently exposed to seawater spray (directly or indirectly) and heavy traffic
AbrasiveConcrete surfaces exposed to abrasive action
Table 1: Classification of exposure conditions [3]

The type of environment affects the rate of degradation of the concrete. In areas with heavy corrosive fumes or salt exposure, there is a higher potential for corrosion. The admixture and concrete grade should be sufficiently adjusted to account for such factors

Concrete Grade3035404550
Minimum cement content (kg per m3)275300325350400
Maximum cement content (kg per m3)550550550550550
Maximum % of Fine Aggregate to Total Aggregate5050505050
Maximum water-to-cement ratio0.550.500.450.400.40
Table 2: Designed mix of concrete [4]

Concrete quality should be sufficiently tested before placing this includes the measuring of water to cement ratio and slump testing. Additionally, if the concrete is placed from a distance away it should not be allowed to fall more than 1 to 1.5 meters. This can be achieved with the aid of a tremie pipe. The concrete should also be compacted to minimize the amount of void space present.

Curing concrete should be covered in high-temperature environments which may result in rapid loss of water. This should be supplemented by frequent spraying of concrete to reduce the rate of rapid water loss in a process known as moist curing.

The reinforcement bar within the concrete should also be amply protected by having sufficient nominal cover distance.